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HILLEBRAND COATING

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TriboCoating® MoS2

TriboCoating® MoS₂ anti friction coatings are characterized in particular by their exceptionally high load-bearing capacity and their suitability for use under vacuum conditions

MoS2 bonded coatings ensure robust, dry lubrication with minimal friction, excellent wear protection and high resistance to temperature and pressure. These lubricants are particularly suitable in applications where oil or grease lubrication is either undesirable or unsuitable.

Procedure description

Molybdenum disulphide is a natural mineral with layered lattice structures. The individual layers are only connected by van der Waals forces, which supports simple relative movement. This intrinsic property makes it possible to achieve a permanent and maintenance-free friction reduction even under very high loads.

MoS₂-based bonded coatings form an intermediate layer to the sliding partners both when dry and when additionally lubricated with oils or greases. This thin, stable transfer film on the mating partner results in a significant reduction in the coefficient of friction and wear protection of the surfaces involved. The transfer film adapts to the topography and the load conditions. This increases the load-bearing proportion of the contact surfaces and reduces the stress conditions. This property is dynamic, adapts to the requirements and is therefore in contrast to a classic hard material coating.

Molybdenum sulphide is a semiconductor with a grey-black color. There are MoS₂ dry lubrications that contain both organic and inorganic binder systems. The typical layer thicknesses of bonded coatings are in the range of 10 to 30 µm.

Anti friction coatings

Solid lubricant MoS₂

Highly resilient dry lubrication for permanent friction reduction, emergency running properties or noise damping in the event of sliding noises from friction partners

Solid
MoS₂
Binder systems
organic / inorganic
Layer thicknesses
10µm-30µm
Temperature application min
-200 °C
Temperature application max
+370 °C
Color
gray-black
Locking systems
Seating systems
Belt systems
Steering systems
Brake systems

Performance

Molybdenum disulphide is used in bonded coatings (anti-friction coatings) as a dry lubricant, particularly for high load conditions. By adding ceramic structures or other solid lubricants, the tribological performance can be further increased depending on the application.

Anti-friction coatings are a dry lubrication technology in which dust and dirt cannot adhere. In contrast to liquid and grease lubrication, no ageing or oxidation takes place, the friction coefficient behavior remains constant even over longer periods of time. The coefficient of friction is only slightly temperature-dependent and offers a wide range of applications from low to high temperatures. Bonded coatings can also be applied locally in a targeted manner.

MoS₂ can also be used under vacuum conditions and is thermally stable up to 1100 °C.

MoS₂ anti friction coatings can be applied to a wide variety of materials, such as high-strength steels, aluminum and titanium alloys.

Anti friction coatings

Solid MOS2

Dry lubrication with exceptionally high load-carrying capacity and suitability for use under vacuum conditions

Pressure resistance
Friction coefficients
Temperature range
Long-term lubrication
Chemical resistance
Vacuum-compatible lubrication
Special features
  • High coating capacities
  • Pretreatment processes in-house
  • Combination layers with electroplated surfaces

How do we apply MoS2 anti friction coatings

MoS₂ bonded coatings can be applied in bulk processes, as a mass coating process or in a rack process. Blasting treatment and Zn phosphating are used to pre-treat the materials. In combination with galvanic ZnNi surfaces or Zn flake coatings, corrosion resistances of over 720 hours can be achieved in the salt spray test in accordance with DIN EN ISO 9227.

Production process

We coat our bonded coating applications for mass-produced goods with TriboCoating® MOS2 dry lubricants in horizontal and vertical dip spin coating systems. For the precision coating of rack goods, we use coating robots for wet coating applications. We coat rotationally symmetrical components on spindle systems.

Our production processes

Positioning procedure

Dip spin process

Spindle process

Possible process flow

Highly efficient coating process for the electrical insulation of components in battery modules, battery packs, battery storage systems and other components in high-voltage applications.

  • Combination with cathodic corrosion protection coatings
  • Partial coating for frame components
  • Labeling
Summary TriboCoating® - Mos2 anti friction coatings
  • Dimensionally stable insulation protection even for complicated geometries
  • Highest dielectric strength
  • Optimized for edges, burrs, drill holes, cut-outs
  • Thermal conductivity reduced to 0.65 W/(mK)
  • 8-stage pre-treatment for lasting adhesion
  • Robot-assisted pre-coating - fully automatic coating machines
  • Double powder coating inline without additional component handling
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