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HILLEBRAND COATING

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ceramHEO®

• High glossy black wet coat surface • High glossy black wet coat surface • High glossy black wet coat surface • High glossy black wet coat surface

Electrically insulating coatings are primarily used for the safe electrical isolation of cells, modules and housings to prevent short circuits and dangerous voltage breakdowns, especially in high-voltage systems of 400-800 V and more. eSOLATE highV plus is our most powerful protection for your components.

eSOLATE® highV plus

Electrical insulation coating

with maximum dielectric strength

Locking systems
Seating systems
Belt systems
Steering systems
Brake systems

Powder coating process black matt

mattHEO®

Highly efficient coating process for the electrical insulation of components in battery modules, battery packs, battery storage systems and other components in high-voltage applications.

Load capacity >250 MPa to over 1000 MPa
Low coefficients of friction 0.03 to 0.2
Long-term lubrication
Temperature resistance (up to 370°C)
Combination layers with ZnNi and Zn lamellae
Chemical resistance
Vacuum-compatible lubrication
Special features
  • High coating capacities
  • Pretreatment processes in-house
  • Combination layers with electroplated surfaces

Do you only need partial coatings for your components? We mask your components according to your requirements.

Masking is a crucial step in the powder coating process in order to specifically exclude certain areas from the coating. Heat-resistant adhesive tapes, silicone covers or plugs are used to reliably protect sensitive or functional surfaces - even with complex geometries.

This method protects threads, sealing surfaces, contact points and fits from unwanted coating and thus ensures the full functionality of the components after the painting process.

Professional masking is largely responsible for the quality, accuracy of fit and aesthetic appearance of the end product. At the same time, it reduces the amount of reworking required and minimizes rejects.

Summary mattHEO®
  • Dimensionally stable insulation protection even for complicated geometries
  • Highest dielectric strength
  • Optimized for edges, burrs, drill holes, cut-outs
  • Thermal conductivity reduced to 0.65 W/(mK)
  • 8-stage pre-treatment for lasting adhesion
  • Robot-assisted pre-coating - fully automatic coating machines
  • Double powder coating inline without additional component handling
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