eSOLATE® efficiencyElectrical insulation coatings
Electrical insulation coatings
Our electrically insulating coating system eSOLATE® efficiency is extremely effective and impresses with its very good dielectric properties in thinner layer structures. We can offer this coating combination in large volumes at an attractive price.
The selection of a suitable electrically insulating coating system is mainly determined by the required dielectric strength, the component geometry, the surface finish, the type of metal processing of the component and the thermal conductivity. These technical requirements often have to be balanced against economic efficiency. With eSOLATE® efficiency, we offer a coating system that meets various requirements.
eSOLATE® efficiency
Effective electrical insulation coating
with high dielectric strength in thin layers
Shift system description
eSOLATE® efficiency is a two-layer powder coating system for the electrical insulation of built-in parts. Thanks to our decades of experience in series coating, we achieve true-to-scale insulating layers with extremely reliable adhesion.
eSOLATE® efficiency is a universal high-voltage insulation system. Various coating media from different suppliers are used. Also according to your specifications. This coating system can be reliably applied between 90µm-250µm for different dielectric strength requirements.
Electrical insulation coating
eSOLATE® efficiency
Universal coating process for the electrical insulation of components in battery modules, battery packs, battery storage systems and other components in high-voltage areas.
EV battery
Floor cooling
EV battery
Snake cooling
EV battery
Busbars
EV battery
Cell housing
Performance and efficiency
We compared the dielectric strength of eSOLATE® efficiency in a benchmark with our other coating systems. In most comparisons, this high-voltage insulating coating showed very convincing performance with thinner coating thicknesses of up to 250 µm. This requirement is accompanied by improved heat dissipation, which is due to the reduced coating thickness and the optimization of the thermal conductivity of the powder coating system.
By using a high-capacity inline coating system, we enable a short throughput time and minimized component handling.
Electrical insulation coating
eSOLATE® highV
Coating system with the highest dielectric properties. For installation in challenging situations and with an optimized thermal conductivity coefficient
- High-performance, especially with low layer thicknesses
- Suitable for very high volumes
Do you only need partial coatings for your components? We mask your components according to your requirements.
Masking is a crucial step in the powder coating process in order to specifically exclude certain areas from the coating. Heat-resistant adhesive tapes, silicone covers or plugs are used to reliably protect sensitive or functional surfaces - even with complex geometries.
This method protects threads, sealing surfaces, contact points and fits from unwanted coating and thus ensures the full functionality of the components after the painting process.
Professional masking is largely responsible for the quality, accuracy of fit and aesthetic appearance of the end product. At the same time, it reduces the amount of reworking required and minimizes rejects.
Production process
We coat eSOLATE® highV in a fully automated powder coating system. The pre-treatment runs through an 8-stage wet-chemical process that is tailored to your component requirements.
Robot pre-coating
Automatic powder coating
Process flow
Thanks to the optimal design of this coating line, we can apply a cathodic dip coating and a subsequent powder coating inline - fully automatically
- Simple to complex masking options
- Assembly, packaging and labeling of goods and assemblies
- End of line dielectric strength tests
- Dimensionally stable insulation protection for different geometries
- High dielectric strength with thinner layers
- 14-stage pre-treatment for lasting adhesion
- Fully automatic inline process